In modern warehouses, floor flatness is a critical factor for performance, safety and cost efficiency… especially in VNA (Very Narrow Aisle) operations and other defined-movement systems. Even small floor irregularities can reduce forklift speed, increase vibration levels, impact operator comfort and lead to higher maintenance costs.
When the aisles in this project were measured with the FloorProfiler, the data was clear:
the floor was not compliant with EN 15620 requirements and not suitable for high-speed or automated logistics.
The before image reveals a typical scenario seen in many warehouses:
Vibrations and instability during forklift movements
Reduced comfort and safety for operators
Lower throughput due to speed limitations
A measurement graph clearly showing non-conformities with VDMA/EN 15620 flatness standards
For any warehouse preparing, among others, for automation or high-speed VNA trucks, this type of floor condition creates inefficiencies and operational risks.
After Alphaplan’s Ultra-Flat Grinding, the transformation was immediate and fully measurable.
The corrected aisles delivered:
A perfectly compliant flatness profile
A smooth and vibration-free ride
Higher operational speeds for VNA systems
A warehouse now prepared for automation
The updated graph reflects near-perfect flatness. Validation that the floor now meets and exceeds international standards!
Using the patented FloorShaver technology, Alphaplan grinds 120–250 m²/day, allowing even large projects to be completed quickly and efficiently. Our approach ensures:
Dust-free grinding for safer working conditions
Minimal disruption to ongoing logistics activities
Guaranteed compliance with EN 15620 and VDMA guidelines
A significantly lower Total Cost of Ownership for VNA systems
This combination of speed, precision and cleanliness makes the FloorShaver thé most efficient solution in the market for ultra-flat floor correction.
The before-and-after comparison illustrates the impact of a truly ultra-flat warehouse floor:
Improved safety
Higher productivity
Optimized forklift performance
Ready-for-automation infrastructure
For logistics operations aiming to increase throughput or migrate to high-speed or automated systems, floor flatness is not just a technical detail, it’s a strategic advantage!
This project shows exactly why more warehouses choose Alphaplan to prepare their floors for the future.
When precision matters, the results speak for themselves.